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Thread: mrpham's build

  1. #151
    6,000 rpm - mere mortals would shift I<3flippyheadlights's Avatar
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    1990 Spirited Green Miata!
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    Tampa FL
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    Dec 2011
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    Just went through all the pictures. Can't believe there is a green Rx7 FB in the Museum. Thanks for all the stuff!
    1990 Miata, she was red but now she is Spirit Green!

    http://mazdaroadster.net/showthread....d-a-love-story <--- build thread!

    Also check out the facebook page http://www.facebook.com/IHeartFlippyHeadlights !!! Its a facebook page dedicated to the awesomeness which is flippyheadlights! Not me, but the actual headlights! High time someone noticed how awesome these things are; check it out!

  2. #152
    3,000 rpm - starting to feel the power freedomgli's Avatar
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    1991 Miata
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    Oak Hill, VA
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    mrpham's build

    Did you peen the ends of the replacement ITB throttle plate screws? Or use red (permanent) Loctite?

  3. #153
    2,000 rpm - light wheelspin, no bog here! mrpham's Avatar
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    Crystal White MX-5
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    Brisbane, Australia
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    Jan 2012
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    Quote Originally Posted by I<3flippyheadlights View Post
    Just went through all the pictures. Can't believe there is a green Rx7 FB in the Museum. Thanks for all the stuff!
    No worries mate, really enjoyed the Mazda Museum and factory tour, it's free of charge too. Only wished that they didn't have to rush us through the tour.

    Quote Originally Posted by freedomgli View Post
    Did you peen the ends of the replacement ITB throttle plate screws? Or use red (permanent) Loctite?
    Yeah mate, the ends of the screws were secured and thread locker used. Had to get my mate to do it because I didn't have a punch.

  4. #154
    6,000 rpm - mere mortals would shift I<3flippyheadlights's Avatar
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    1990 Spirited Green Miata!
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    Tampa FL
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    They rushed you!? That's such a shame.
    1990 Miata, she was red but now she is Spirit Green!

    http://mazdaroadster.net/showthread....d-a-love-story <--- build thread!

    Also check out the facebook page http://www.facebook.com/IHeartFlippyHeadlights !!! Its a facebook page dedicated to the awesomeness which is flippyheadlights! Not me, but the actual headlights! High time someone noticed how awesome these things are; check it out!

  5. #155
    2,000 rpm - light wheelspin, no bog here! mrpham's Avatar
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    Crystal White MX-5
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    Brisbane, Australia
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    Jan 2012
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    Miata Low-Profile Headlight Kit Install - http://omgpham.com/low-profile-headlight-install

    This is a install walk-through of the Low-Profile Headlight Kit. It's quite straight forward to get everything bolted into the car, but it does take a bit of time to make minor adjustments so that both headlights are level with each other.

    The supplied instructions can be found below, please use it together with this guide:
    http://omgpham.com/wp-content/upload...11/low-pro.pdf

    Before you start, have your headlights popped up than remove the retractor fuse/relay.

    1.Remove the factory headlight and it's frame. This consists of 3 small screws, 2 large screws and a spring.




    2.Using a pen, outline the brackets holding the headlight lid to the assemble. This will be used as a guide when you re-assemble.



    3.Using a 14mm spanner, remove the nut and spring washer that holds the control arm to the retractor motor.



    4.Remove the bolts/nuts on both sides of the assembly, this is the pivot point of the headlight assembly.




    5.Remove entire headlight assembly from the car.



    6.Remove the control arm from the assembly, carefully pry it evenly at the ball joint.



    7.Drill two 6mm holes for the new control arm bracket.



    8.Use one of the original factory screws, slip the supplied washer and spring onto the screw. Attach to the adapter frame and screw into bottom plastic clip.




    9.Top holes of the frame are attached to the assembly using the supplied counter-sunk screws, washer, spring and nut.



    10.Attach the Hella lense to the frame using the self tapping screws.



    11.Loosen the locking nut and remove the factory stopper, install the supplied curved stopper.





    12.Re-install the assembly into the car, plug headlight cable back in.



    13.Loosen the bottom stopper, set the top stopper temporarily down.



    14.With the retractor motor in the UP position, attach the control arm to the retractor motor shaft. Make sure the control arm is as straight as possible and the assembly is in the UP position too. Tighten the nut just enough so that you can do some tests by popping the headlights up and down a few times and make sure that the headlight is lifted to the highest point. Tighten the nut when done.



    15.With the headlight up, set the top stopper so it just pushes against the assembly. With the headlights in the down position, set the bottom stopper so it just pushes back against the assembly. In both up/down positions, there should be very little movement, this ensures that the assembly will not bounce around whether the lights are up or down.

    16.Repeat the instructions for the other side, and make minor adjustments to ensure both headlight heights are equal.

    Last edited by mrpham; 12-22-2012 at 08:56 AM.

  6. #156
    2,000 rpm - light wheelspin, no bog here! mrpham's Avatar
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    Crystal White MX-5
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    Brisbane, Australia
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    17.Adjustments are made using the control arm, remove it from the retractor motor shaft to do so. Lengthening the control arm will raise the headlight, shortening the control arm will lower the height.



    18.You can now install the headlight lid and the side panels, the outer panel uses 1 short screw towards the back and the front uses a long screw with the supplied plastic spacer. Inner panels uses 2 short screws, the front screw uses a washer as a spacer.



    19.Aligning the beam is done using the 2 top screws on the lense housing, black plastic surround. These screws allow adjustments for vertical and horizontal alignment. For any reason you need more vertical alignment, the bottom screw that holds the adapter bracket to theassemblycan be adjust to raise/lower the lense.

    20.Enjoy your new low-profile headlights!



  7. #157
    Idling - Listen to it purr... itsMikey's Avatar
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    '95 Montego Miata
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    Rancho Cucamonga, Ca
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    Jun 2012
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    loving it dude..those headlgihts are awesome!

  8. #158
    2,000 rpm - light wheelspin, no bog here! mrpham's Avatar
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    Crystal White MX-5
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    Brisbane, Australia
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    COPs Bracket - http://omgpham.com/cops-bracket

    Just some quick photos of the COPs Bracket installed on my engine, I gave it a quick coat of satin black enamel paint too. Came out great and really suits my painted valve cover.





    Now with the COPs bolted onto the bracket.



  9. #159
    2,000 rpm - light wheelspin, no bog here! mrpham's Avatar
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    Crystal White MX-5
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    Brisbane, Australia
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    Monday Bump!

    Painting Engine Block - http://omgpham.com/painting-engine-block

    I felt I needed to work on my car this weekend, so I went out and purchased supplies to paint up my block and a few other parts. Nothing like wire wheeling and paint fumes on a Sunday arvo!

    First up was to mask the deck and start removing parts from the block.




    Prep work is important so I wire wheeled/brushed the old surface. Had to sand a few spots and than everything cleaned up with presol/wax grease remover.



    Water pump removed, front of block and sump masked off. Did a few coats of primer.



    Than the gloss black coats went on, still needs a few heat cycles to fully cure the paint.




    All done!




    Also spent some time painting one of the water outlets.



    Pulled apart the alternator to paint. Wire brushed and cleaned with prepsol.





    The finished parts!



  10. #160
    1,000 rpm - releasing the clutch Big Red's Avatar
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    DeLorean
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    The Land Downunder. Errr the Upsidedown Place.
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    You sir are my idol, my inspiration & what you do is what my dreams are made of.

    Really hanging out to see what it looks like when its all put back into one piece again
    ~Gareth~
    -ROADSTERZOKU-

  11. #161
    Supporting Member Grip Driver's Avatar
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    Bloomingdale, IL
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    the attention to detail amazes me, love this build!

  12. #162
    2,000 rpm - light wheelspin, no bog here! mrpham's Avatar
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    Crystal White MX-5
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    Brisbane, Australia
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    Quote Originally Posted by Big Red View Post
    You sir are my idol, my inspiration & what you do is what my dreams are made of.

    Really hanging out to see what it looks like when its all put back into one piece again
    Quote Originally Posted by Grip Driver View Post
    the attention to detail amazes me, love this build!
    Thanks!

    Been thinking more about FI with my ITBs lateley...

  13. #163
    2,000 rpm - light wheelspin, no bog here! smac's Avatar
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    1993 Black S-Special
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    Ireland
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    Subbed, I need to take a few hours to read through this properly

  14. #164
    2,000 rpm - light wheelspin, no bog here! mrpham's Avatar
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    Crystal White MX-5
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    So I got some good news today, my built cylinder head will be back with me by end of the week! So excited

    I've decided on The Torque Team to install the head and degree in my camshafts.

  15. #165
    2,000 rpm - light wheelspin, no bog here! iamdallas's Avatar
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    North Georgia
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    Re: mrpham's build

    Eeeeeeeeeeek!!

    Haha. That's very exciting. When do you expect to drive the car?

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