So.... My crank gear is stuck. advice?

[Jarrett]

I started on my timing belt and water pump maintenance. Everything went excellent all the way down to the crank gear.
I was able to pull my keyway with pliers, but the gear itself is stuck on the crank. I tried with my hand and then soaked it in PB Blaster and then tried with two small prybars. This did nothing but result in me breaking the back edge.
Everything i searched seemed to say either attempt to torch it or try and carefully cut it off with a dremel.

Does anyone have a better solution or option??

some photos.
http://i1372.photobucket.com/albums/ag336/jturnia1/IMG_0035_zpssxxfgfei.jpg (http://s1372.photobucket.com/user/jturnia1/media/IMG_0035_zpssxxfgfei.jpg.html)
http://i1372.photobucket.com/albums/ag336/jturnia1/IMGP8992_zpsqgzbphhv.jpg (http://s1372.photobucket.com/user/jturnia1/media/IMGP8992_zpsqgzbphhv.jpg.html)
http://i1372.photobucket.com/albums/ag336/jturnia1/IMGP8997_zps3jpg2god.jpg (http://s1372.photobucket.com/user/jturnia1/media/IMGP8997_zps3jpg2god.jpg.html)
http://i1372.photobucket.com/albums/ag336/jturnia1/IMGP9006_zpsqdpylomm.jpg (http://s1372.photobucket.com/user/jturnia1/media/IMGP9006_zpsqdpylomm.jpg.html)

[fwdtamiya]

Just used lots of pb blaster and pried at different angles with big screwdrivers. You could try whacking it with a mallet or lightly with a hammer.

[kung fu jesus]

You can try using the pulley holes to thread long bolts of that thread and pitch to s-l-o-w-l-y and evenly press it out or go rent a jawed pulley puller tool.

[smy0003]

Heat and lube.
I used a heat gun at 500degC, got it nice and hot and whacked it with a mallet.
This was after letting it soak for a few hours in wd40.

My order is always:
Penetrating fluid, if that doesn't work add heat, if that doesn't work add shock in the form of a mallet.

Hasn't failed me yet, although my steering wheel almost got the better of me this morning.

[Hammerhead]

You can try using the pulley holes to thread long bolts of that thread and pitch to s-l-o-w-l-y and evenly press it out or go rent a jawed pulley puller tool.

THIS! I've used this method before, but I forget what the thread and pitch are. You can pick up these bots at any Home Depot.

[kung fu jesus]

I *think* the four bolts that attach the under drive pulley are m6x1. Take one to the store and check. 2-3" long bolts should work. Get hardened bolts, like grade 5.

[Jarrett]

Ok, I got this far. got holes tapped for bolts and I am going to try today to get it pulled. thanks for the suggestions all. it has been soaking with penetrating oil and i will be heating when i pull.
http://i1372.photobucket.com/albums/ag336/jturnia1/Mobile%20Uploads/C56B09B4-F5B9-4CC1-AB12-FB3AFD569352_zpshgu02df8.jpg (http://s1372.photobucket.com/user/jturnia1/media/Mobile%20Uploads/C56B09B4-F5B9-4CC1-AB12-FB3AFD569352_zpshgu02df8.jpg.html)

[kung fu jesus]

Just FYI, that is the oil pump housing surrounding the area, so do go slowly, evenly.

[Hammerhead]

Before tapping new holes, did you try using long bolts in the two (2) existing holes in the drive gear?

[kung fu jesus]

I would check if a 2-jaw gear puller or tie rod puller might fit in there.