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Thread: Building the Boosted Smurf

  1. #226
    5,000 rpm - there be torque here! psulja's Avatar
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    Couple more small updates, just finishing up some loose ends while waiting for progress on my manifold and motor. Just waiting on the EFR vband flange to show up for the manifold build to start and last I heard the machine work was completed on the block earlier this week, hoping for that to be done in a few weeks so assembly on the rest of the car can start.

    Cuts made in the transmission tunnel for the TII shifter to fit because of the longer transmission.



    Someone brought up that the mounts on just the bottom side of the car for the transmission might not be strong enough, so with the entire theme of this build and overdoing everything we went back and added bolt on plates from the top side to give it a bit more strength. The original mounts probably would have been fine but while we're in there may as well do this as well. Doesn't hurt.




    Then there was an issue with the starter. The way it mounted to the adapter plate meant that the trans would need to be removed to change the starter in case it ever failed. Rather than dealing with that a helicoil was added to the adapter plate to allow for easy r&r of the starter.



    All together again


    Then the power steering delete on the rack was cleaned up. I did it really ghetto last time since it was a last minute thing when I was putting the car together and I just had the lines crimped and twisted. Not like anyone will ever see this but its a bit cleaner



    Mock up motor back in the car for manifold fab



    New hubs were installed with the axles. Pretty tight squeeze with the bigger axles so the exhaust is definitely going to have to be modified.

    And a little teaser of things to come.. Hello stainless steel sexiness

    Paul | IG- @psulja
    Build thread:
    1991 Mariner Blue - Built 1.8 swap, EFR, Fab9Tuning, Tii drivetrain

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    Phatmiata (01-19-2015),WASABI (01-18-2015)

  3. #227
    4,000 rpm - entering the fun zone Hyper's Avatar
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    Your manifold looks awesome but wouldn't it make more sense to build a methanol/e-85 set up capable of delivering the fuel demands for your ultimate horsepower build? There are fuel pumps out there and injectors capable to make this happen without the need of additional band aids.

  4. #228
    5,000 rpm - there be torque here! psulja's Avatar
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    I don't get it. What additional bandaids? I haven't even posted about my fuel system yet. And there is no e85 around me anyways. And who said I'm not running meth?
    Paul | IG- @psulja
    Build thread:
    1991 Mariner Blue - Built 1.8 swap, EFR, Fab9Tuning, Tii drivetrain

  5. #229
    4,000 rpm - entering the fun zone Hyper's Avatar
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    The last pic, what is it????

  6. #230
    5,000 rpm - there be torque here! psulja's Avatar
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    Flange for my turbo manifold
    Paul | IG- @psulja
    Build thread:
    1991 Mariner Blue - Built 1.8 swap, EFR, Fab9Tuning, Tii drivetrain

  7. #231
    4,000 rpm - entering the fun zone Hyper's Avatar
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    My apologies, forget my previous post, I thought it was a flange for methanol injection or some like that.

  8. #232
    5,000 rpm - there be torque here! psulja's Avatar
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    It's the flange bolted to a jig meant for building the manifold on. The tubes going to it are for the gasses so it is back purged during building. The proper way to build a manifold
    Paul | IG- @psulja
    Build thread:
    1991 Mariner Blue - Built 1.8 swap, EFR, Fab9Tuning, Tii drivetrain

  9. #233
    5,000 rpm - there be torque here! psulja's Avatar
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    So there is progress on the manifold! I'm really excited about this as its been a few months in the making. What started as a one-off manifold built by Glease Manufacturing is turning into something much more than that. After talking with Bryan of Fab9Tuning.com a few times about the lack of manifold options for EFRs out there he mentioned how Fab9 was looking to offer something to the market so I introduced him to John of Glease Manufacturing and that's what brings us to the next few updates that will be posted in here.

    Can't thank Bryan from Fab9tuning enough for all the things he has done so far in helping this build come together. If you guys need anything for your Miatas send an email to Bryan and I'm sure he'll be able to hook you up. There's a reason Mr. MattMan, myself, and many others keep going back to Fab9.

    Here are a few pics for now.









    For you guys that have Instagram you can follow Glease Manufacturing as he posts updates of the build and other really sexy fab things @gleaseman

    Paul | IG- @psulja
    Build thread:
    1991 Mariner Blue - Built 1.8 swap, EFR, Fab9Tuning, Tii drivetrain

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    Phatmiata (01-27-2015)

  11. #234
    Admin / Pit Boss / Miataholic Phatmiata's Avatar
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    wow sexy parts right there!!

  12. #235
    5,000 rpm - there be torque here! psulja's Avatar
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    And that's only the beginning!
    Paul | IG- @psulja
    Build thread:
    1991 Mariner Blue - Built 1.8 swap, EFR, Fab9Tuning, Tii drivetrain

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    Phatmiata (01-27-2015)

  14. #236
    4,000 rpm - entering the fun zone Hyper's Avatar
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    quick question

    Is this a standard TiAL inlet flange or a Tial exclusive design for EFR turbos? The reason I ask is because most my research so far is on Garrett turbos, and Tial. I admit I don't much about Borg Warner turbos.

  15. #237
    5,000 rpm - there be torque here! psulja's Avatar
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    It's a different flange for the efr. If you don't know about Borg Warners efr line of turbos you need to research it before you buy a Garrett
    Paul | IG- @psulja
    Build thread:
    1991 Mariner Blue - Built 1.8 swap, EFR, Fab9Tuning, Tii drivetrain

  16. #238
    4,000 rpm - entering the fun zone Hyper's Avatar
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    I am already set on Garrett. I know EFR turbos spool better due to their gamma titanium made wheel design. For the new turbo kit I am presently building I want to use Tial's new .52 turbine housing which is only compatible with Garrett turbos. What's the A/R on your turbine housing?

  17. #239
    5,000 rpm - there be torque here! psulja's Avatar
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    0.85
    Paul | IG- @psulja
    Build thread:
    1991 Mariner Blue - Built 1.8 swap, EFR, Fab9Tuning, Tii drivetrain

  18. #240
    5,000 rpm - there be torque here! psulja's Avatar
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    1999 Twilight Blue/1991 Mariner Blue
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    Some more work was put in by John and Bryan last night on the mock up and looks like things are ready to be welded up. Can't believe how well everything has come together on this manifold.

    For anyone wondering how to get their hands on one of these as soon as they are available for sale check out this thread here



    Paul | IG- @psulja
    Build thread:
    1991 Mariner Blue - Built 1.8 swap, EFR, Fab9Tuning, Tii drivetrain

  19. The Following 2 Users Say Thank You to psulja For This Useful Post:

    Demon I Am (01-29-2015),Phatmiata (01-29-2015)

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